How to make a Craftsman style barn door?

 

barn door kit

 

The Craftsman style barn door is a popular home improvement project that adds style and elegance to any home. The classic design of this door is perfect for any type of home, from traditional to modern. This barn door can be used to separate rooms, or simply to add a touch of rustic charm to any space. In this guide, we will discuss the materials and tools needed, as well as step-by-step instructions for building a Craftsman style barn door.


barn door kit

Materials

The following materials are needed to build a Craftsman style barn door:

• 1” x 8” pine board (measuring 82¼” in length)
• 1” x 4” pine board (measuring 50” in length)
• 1” x 6” pine board (measuring 50” in length)
• 2”x 4” pine board (measuring 82¼” in length)
• Wood glue
• 2” wood screws
• 2” hinges
• Sandpaper
• Stain or paint of your choice

barn door kit


The following tools are needed to build a Craftsman style barn door:

• Circular saw
• Jigsaw
• Drill
• Hammer
• Tape measure
• Level
• Pencil
• Paintbrush

 


barn door kit

Step-by-Step Instructions

1. Cut the 1” x 8” pine board to the desired length (82¼”). This board will serve as the base frame of the door.

2. Cut the 1” x 4” pine board and the 1” x 6” pine board to the desired length (50”). These boards will serve as the vertical panels of the door.

3. Cut the 2” x 4” pine board to the desired length (82¼”). This board will serve as the top frame of the door.

4. Apply wood glue to the edges of the 1” x 8” board and the 2” x 4” board. Place the 1” x 4” and 1” x 6” boards between the two larger boards and use a hammer to pound them together.

5. Once the boards are hammered together, use wood screws to secure them. Make sure to measure and mark the boards before drilling the screws.

6. Place the door on a flat surface and make sure it is level. Use a jigsaw to cut two door panels in the center of the door.

7. Sand the door down and use a damp cloth to wipe away any sawdust.

8. Stain or paint the door as desired.

9. Measure and mark the location of the hinges on the door and frame.

10. Drill holes for the hinges and attach the hinges to the door and frame.
barn door kit

Installation

1. Measure the width of the opening where the door will be installed.

2. Cut two pieces of 2” x 4” pine board to the desired length (the width of the opening). These boards will serve as the door header.

3. Cut two pieces of 2” x 4” pine board to the desired length (the height of the opening). These boards will serve as the door jambs.

4. Position the header and jambs in the opening, making sure they are level and plumb. Secure them to the wall using wood screws.

5. Place the door in the opening. Make sure the hinges are aligned with the hinges on the header and jambs.

6. Secure the door to the header and jambs using wood screws.

 


barn door kit

Building a Craftsman style barn door is a great way to add style and character to any home. By following the steps outlined in this guide, you will be able to create a beautiful, rustic door that will last for years to come.


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